Zebra 3742 Manual de Serviço

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Página 1 - 980357-001 Rev. A

980357-001 Rev. A©2001 Zebra Technologies Corporation272227423742DesktopThermal PrintersService Manual

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ModelsThere are several models of the printer, each of which look similar but have different ribbon andmedia handling features.LP models print using d

Página 3 - COPYRIGHT NOTICE

ConventionsThis manual uses the following notations to call attention to important information.ICON / SYMBOL MEANINGWARNING - critical safety informat

Página 4 - TRADEMARKS

Environmental and Shock ProtectionExtreme temperature and humidity fluctuations or mishandling can damage the printer and powersupply.Allow 30 minutes

Página 5 - Print Quality Tip

CLEANING AND MAINTENANCEThe printers are manufactured and tested under a strict quality management program. ZebraTechnologies uses only high quality

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Cleaning the Media PathKeep the inside of your printer clean as needed, by using a brush, vacuum or air blower along themedia path (except the print h

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Cleaning the Print HeadOver time, the print head becomes contaminate resulting in poor print quality. After usingfive rolls of media or ribbon, rub t

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8 980357-001 Rev. A

Página 9 - INTRODUCTION

TROUBLESHOOTING GUIDEPROBLEMS SOLUTIONSStatus indicator doesnot light when powerswitch is on (I)1. Check power connections from the printer to the out

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PROBLEMS SOLUTIONSPrinter appears to beworking with theindicator lightGREEN, but nothingis printed.1. Check the connections between the printer and th

Página 11 - Unpacking the Printer

PROBLEMS SOLUTIONSPrinter firmware mustbe updated.The printer firmware is updated by way of the parallel port.1. Use the download utility to send firm

Página 13 - CLEANING AND MAINTENANCE

Print Head LifeThe print head on the left is brand new. The print head in the center has been run over a millioninches and has been cleaned after eac

Página 14 - Before Loading Media

REQUIRED TOOLSMake use of the following tools while performing replacement procedures:•Phillips driver #0•Phillips driver #1•Phillips driver #2•Slot-h

Página 15 - Lubrication

14 980357-001 Rev. A

Página 16 - 8 980357-001 Rev. A

REPLACING PARTSTo access some parts, you need to dissemble other parts; therefore, other procedures must befollowed before and after performing a part

Página 17 - TROUBLESHOOTING GUIDE

16 980357-001 Rev. A200PackingMaterials290PrintHead203RollHubs204Ribbon Take-Up Clutch205RibbonSupply Clutch202EnclosureLatch207MediaFrame201RubberFe

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Packing Materials Replacement 980357-200ATo ship or store the printer, make sure all components are packed as shown.Move the printer carefully. While

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Rubber Foot Replacement 980357-201ARemovalUse tweezers to pull the foot 1234 free ofthe bottom case.AssemblyPush the new foot into its receptacle !unt

Página 20 - Print Head Life

Enclosure Latch Replacement 980357-202ARemovalUse a slotted screwdriver to push orneedle-nose pliers to pull the latch 12 free ofthe bottom case.Assem

Página 21 - REQUIRED TOOLS

Ribbon Roll Hub Replacement 980357-203ABoth the front and rear assemblies are on the left side of the carriage and are replaced with the samesteps.Pre

Página 22 - 14 980357-001 Rev. A

Ribbon Take-Up Clutch Replacement 980357-204APreparationsOpen the cover, then remove media and any ribbon from the printer.Removal1. Remove the retain

Página 23 - REPLACING PARTS

FOREWARDThis manual provides installation and operation information for the LP 2722, TLP 2722, LP 2742,TLP 2742 and TLP 3742 series printers, manufact

Página 24 - REPAIR PATHS

Ribbon Supply Clutch Replacement 980357-205ARemovalThe compression spring 3 has considerable force. Hold the assembly as you begin to remove it.1. Us

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Front Bezel, Cutter Replacement 980357-206APreparationsProtect against static discharge. Your work area must be static-safe and includea properly grou

Página 26 - Assembly

Media Frame Replacement 980357-207APreparationsProtect against static discharge. Your work area must be static-safe and includea properly grounded con

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Label Taken Sensor Replacement 980357-208APreparationsProtect against static discharge. Your work area must be static-safe and includea properly groun

Página 28 - Preparations

Feed Button/LED Replacement 980357-209APreparationsFollow the removal steps of the Media Frame Replacement procedure (980357-207).Removal1. Use a slot

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Ribbon Out Sensor Replacement 980357-210APreparationsProtect against static discharge. Your work area must be static-safe and includea properly ground

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Ribbon Out Sensor Replacement (continued) 980357-210AInstallation1. Insert the connector through the carriage from the top to the bottom. Route the r

Página 31 - Check the Installation

Battery Replacement 980357-211APreparationsProtect against static discharge. Your work area must be static-safe and includea properly grounded conduct

Página 32 - Assemble the Printer

Print Mechanism Replacement 980357-212APreparationsProtect against static discharge. Your work area must be static-safe and includea properly grounded

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Print Mechanism Replacement (continued) 980357-212ARemoving the Mechanism1. Follow the removal steps of the Media Frame Replacement procedure (980357-

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TRADEMARKSLP 2722, TLP 2722, LP 2742, TLP 2742 and TLP 3742 are of Zebra Technologies Corporation.Windows and MS-DOS are registered trademarks of Micr

Página 35 - # to the carriage

Transmissive Gap Sensor Replacement 980357-213AThe sensor has two parts: one above and one below the media path.Preparations1. Do the removal steps o

Página 36 - Assembling the Printer

Transmissive (Gap) Sensor Replacement (continued) 980357-213ARemoval of Bottom Sensor1. Use a #0 Phillips driver to remove thescrew 3 that holds the s

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Black Line Sensor Replacement 980357-214APreparations1. Do the removal steps of the Label FrameReplacement procedure (980357-207).2. Do the removal st

Página 38 - Detaching the Mechanism

Upgrades to Memory and Real Time Clock Option 980357-215AThese procedures outline the steps to access and replace SRAM memory, IE flash program memory

Página 39 - Removing the Mechanism

Upgrades to Memory and Real Time Clock Option - Continued 980357-215AAssembling the PrinterFollow the assembly steps of the Media Frame Replacement pr

Página 40 - Assembly of Top Sensor

Main Printed Circuit Board Assembly (PCBA) Replacement 980357-216APreparationsProtect against static discharge. Your work area must be static-safe and

Página 41 - Assembly of Bottom Sensor

Main Printed Circuit Board Assembly (PCBA) Replacement 980357-216AAssembling the Printer1. Perform the assembly steps of the PrintMechanism Replacemen

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Platen Motor Replacement 980357-217APreparations1. Do the removal steps of the Media FrameReplacement procedure (980357-207).2. Do the removal steps o

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Latch, Left Replacement 980357-218APreparations1. Do the removal steps of the Media FrameReplacement procedure (980357-207).2. Do the removal steps of

Página 44 - ! Firmware version number

Latch, Left Replacement 980357-218AAssembly1. Turn the shaft " so that the flat of the end faces upward.2. Align the latch 3 so that the flat sid

Página 45

Media Cautions & Tips1) Always use high quality, approved labels and tags. Approved suppliescan be ordered from your dealer. For the name of a dea

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Latch, Right Replacement 980357-219APreparations1. Do the removal steps of the Media Frame Replacement procedure (980357-207).2. Do the removal steps

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Latch, Right Replacement 980357-219AAssembly1. Turn the shaft $ so that the flat of the end faces upward.2. Align the latch 2 so that the flat side of

Página 48 - ! out of its slot

Platen Parts 980357-220AThe platen is not a field replaceable item.Accessing the platen would require you to first follow the removal steps of the Med

Página 49 - & is correctly mounted

Print Head Replacement 980357-290APreparationsProtect against static discharge. Your work area must be static-safe and includea properly grounded cond

Página 50 - $; then, pull the

Print Head Replacement 980357-290ASwapping the Cables1. Follow the removalsteps of the MediaFrame Replacementprocedure (980357-207)2. Detach the topca

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980357-001 Rev. A 47

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vi 980357-001 Rev. A

Página 54 - Swapping the Cables

CONTENTSINTRODUCTION 1Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Página 56 - 980357- 001 A

INTRODUCTIONIf you are a field engineer or technician, this manual helps you with routine maintenance,troubleshooting and procedures for replacing par

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